| {"No": 1, "Date": 1, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "US bad Tyres", "Srap tyres": 2.0, "Rework tyres": NaN, "Root causes": "Mold temperature drop due to Steam leak on the steam inlet in mold top part. Action: Steam inlet valve change.", "Action": "Steam inlet valve change.", "Percentage of solving Problem": 1.0} | |
| {"No": 2, "Date": 1, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "US bad Tyres", "Srap tyres": 3.0, "Rework tyres": 2.0, "Root causes": "High T90 value of the compound. Action: Replace the compound pallet from correct compound properties", "Action": "Replace the compound pallet from correct compound properties", "Percentage of solving Problem": 1.0} | |
| {"No": 3, "Date": 2, "Month": "Jan", "Year": 2023, "Line": "Line 2", "Incident": "HT defect tyre", "Srap tyres": NaN, "Rework tyres": 2.0, "Root causes": "Mold Tread parting line damage. Action: Mold repared", "Action": "Mold repared", "Percentage of solving Problem": 0.8} | |
| {"No": 4, "Date": 2, "Month": "Jan", "Year": 2023, "Line": "Line 3", "Incident": "HT defect tyre", "Srap tyres": 1.0, "Rework tyres": NaN, "Root causes": "Venting hole block. Action: Cleared venting holes. Percentage of solving Problem: 0.7", "Action": "Cleared venting holes", "Percentage of solving Problem": 0.7} | |
| {"No": 5, "Date": 3, "Month": "Jan", "Year": 2023, "Line": "Line 4", "Incident": "Tread SM defect tyres", "Srap tyres": NaN, "Rework tyres": 2.0, "Root causes": "Bumping cycle delay due to pressure drop", "Action": "Pressure increased", "Percentage of solving Problem": 0.9} | |
| {"No": 6, "Date": 4, "Month": "Jan", "Year": 2023, "Line": "Line 2", "Incident": "Inner Heel SM Defect Tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Mold Core Damage", "Action": "No action", "Percentage of solving Problem": 1.0} | |
| {"No": 7, "Date": 4, "Month": "Jan", "Year": 2023, "Line": "Line 2", "Incident": "Inner Heel SM Defect Tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Pre cured Inner heel due to high mill temperature", "Action": "Reduced mill temperature", "Percentage of solving Problem": 0.85} | |
| {"No": 8, "Date": 5, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Inner Heel SM Defect Tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Low Inner heel core weight", "Action": "Increased the Inner heel core weight by increasing rolling turns.", "Percentage of solving Problem": 0.9} | |
| {"No": 9, "Date": 6, "Month": "Jan", "Year": 2023, "Line": "Line 3", "Incident": "Inner Heel SM Defect Tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "High Inner heel core Temperature", "Action": "Reduced mold core temperature", "Percentage of solving Problem": 1.0} | |
| {"No": 10, "Date": 7, "Month": "Jan", "Year": 2023, "Line": "Line 5", "Incident": "Lug burn Defect tyres", "Srap tyres": NaN, "Rework tyres": 2.0, "Root causes": "Venting hole block due to flash accumilation", "Action": "Cleaned venting hole", "Percentage of solving Problem": 0.8} | |
| {"No": 11, "Date": 7, "Month": "Jan", "Year": 2023, "Line": "Line 2", "Incident": "Lug burn Defect tyres", "Srap tyres": 1.0, "Rework tyres": NaN, "Root causes": "Steam leak to the mold due to mold jacket damage", "Action": "Mold jacked repaired.", "Percentage of solving Problem": 1.0} | |
| {"No": 12, "Date": 8, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Impurity Defect tyres", "Srap tyres": 1.0, "Rework tyres": NaN, "Root causes": "Mold not clean properly", "Action": "Mold cleaning", "Percentage of solving Problem": 1.0} | |
| {"No": 13, "Date": 9, "Month": "Jan", "Year": 2023, "Line": "Line3", "Incident": "Impurity Defect tyres", "Srap tyres": NaN, "Rework tyres": 2.0, "Root causes": "Cured Rubber particle in some venting holes", "Action": "Clean venting holes", "Percentage of solving Problem": 0.8} | |
| {"No": 14, "Date": 10, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Side wall burn tyres", "Srap tyres": NaN, "Rework tyres": 2.0, "Root causes": "Venting hole block in side wall ring", "Action": "Venting hole cleaned", "Percentage of solving Problem": 0.9} | |
| {"No": 15, "Date": 11, "Month": "Jan", "Year": 2023, "Line": "Line 5", "Incident": "Shifted Tyres", "Srap tyres": 2.0, "Rework tyres": NaN, "Root causes": "Mold shifted", "Action": "Mold Guiding prepared", "Percentage of solving Problem": 1.0} | |
| {"No": 16, "Date": 12, "Month": "Jan", "Year": 2023, "Line": "Line 2", "Incident": "Shifted Tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Mold Pin Damage", "Action": "Mold pin relpared", "Percentage of solving Problem": 0.9} | |
| {"No": 17, "Date": 13, "Month": "Jan", "Year": 2023, "Line": "Line 4", "Incident": "Tread SM defect tyres", "Srap tyres": NaN, "Rework tyres": 2.0, "Root causes": "Tyre Molding Delay", "Action": "Introduce system controller to block delayed molding tyres.", "Percentage of solving Problem": 1.0} | |
| {"No": 18, "Date": 14, "Month": "Jan", "Year": 2023, "Line": "Line 3", "Incident": "Low Hardness tyres", "Srap tyres": 1.0, "Rework tyres": NaN, "Root causes": "Tyre under cure", "Action": "Introduce system controller to cutoff temperatue if cycle exceed curing time.", "Percentage of solving Problem": 1.0} | |
| {"No": 19, "Date": 14, "Month": "Jan", "Year": 2023, "Line": "Line 4", "Incident": "Low Hardness tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Compound viscosity Drop", "Action": "Change the pallet from correct viscosity one.", "Percentage of solving Problem": 1.0} | |
| {"No": 20, "Date": 15, "Month": "Jan", "Year": 2023, "Line": "Line 3", "Incident": "High hardness tyre", "Srap tyres": 1.0, "Rework tyres": NaN, "Root causes": "Tyre Over cure due to high maold temperature", "Action": "Fix the alarm for temperature. If the temperature goes out of control alarm raised.", "Percentage of solving Problem": 1.0} | |
| {"No": 21, "Date": 15, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Tread SM tyres", "Srap tyres": 2.0, "Rework tyres": NaN, "Root causes": "Scorch particles in the compound", "Action": "Replace the pallet from new one.", "Percentage of solving Problem": 0.9} | |
| {"No": 22, "Date": 16, "Month": "Jan", "Year": 2023, "Line": "Line 3", "Incident": "Ring out side defect tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Low Inner heel core weight", "Action": "Increased the inner heel core weight in that particular sizes.", "Percentage of solving Problem": 0.9} | |
| {"No": 23, "Date": 16, "Month": "Jan", "Year": 2023, "Line": "Line 5", "Incident": "SM defect tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Low finished tyre weight due to weighting Scale error", "Action": "Scale calibrated", "Percentage of solving Problem": 1.0} | |
| {"No": 24, "Date": 17, "Month": "Jan", "Year": 2023, "Line": "Line 2", "Incident": "SM defect tyres", "Srap tyres": 1.0, "Rework tyres": NaN, "Root causes": "Low compound volume due to high S.G. of the compound.", "Action": "Replace the pallet from correct S.G. one", "Percentage of solving Problem": 1.0} | |
| {"No": 25, "Date": 18, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Essentricity bad tyres", "Srap tyres": 2.0, "Rework tyres": NaN, "Root causes": "Mold core not alignment issue.", "Action": "Repair alaignment", "Percentage of solving Problem": 0.9} | |
| {"No": 26, "Date": 19, "Month": "Jan", "Year": 2023, "Line": "Line 2", "Incident": "Wrong Label tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Un skilled operator put wrong label into the tyre", "Action": "1. Scanning system implemented before place the lable.\n\n2. Skill up operator by giving required training.", "Percentage of solving Problem": 1.0} | |
| {"No": 27, "Date": 20, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Lug SM defect tyres", "Srap tyres": 1.0, "Rework tyres": 1.0, "Root causes": "Bumping pressure released in main pressure line", "Action": "Pressure corrected in main pressure line.", "Percentage of solving Problem": 0.9} | |
| {"No": 28, "Date": 21, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Lug SM defect tyres", "Srap tyres": 1.0, "Rework tyres": NaN, "Root causes": "Mold Lug damage", "Action": "Lug repared.", "Percentage of solving Problem": 1.0} | |
| {"No": 29, "Date": 22, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Flash open defect tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "High compound volume", "Action": "Tyre weight adjusted", "Percentage of solving Problem": 0.66} | |
| {"No": 30, "Date": 23, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Flash open defect tyres", "Srap tyres": NaN, "Rework tyres": 2.0, "Root causes": "Low tyre curing pressure", "Action": "Increased curing pressure", "Percentage of solving Problem": 0.8} | |
| {"No": 31, "Date": 24, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Low Hardness tyres", "Srap tyres": 3.0, "Rework tyres": NaN, "Root causes": "Soft compound mixed with tread", "Action": "Introduce compound pallet scanning method to avoid this issue", "Percentage of solving Problem": 1.0} | |
| {"No": 32, "Date": 25, "Month": "Jan", "Year": 2023, "Line": "Line 1", "Incident": "Band damage tyres", "Srap tyres": NaN, "Rework tyres": 1.0, "Root causes": "Band damage due to core tapering", "Action": "Core repared.", "Percentage of solving Problem": 1.0} | |