import easyocr import numpy as np import cv2 import re import logging from datetime import datetime import os # Set up logging for debugging logging.basicConfig(level=logging.INFO, format='%(asctime)s - %(levelname)s - %(message)s') # Initialize EasyOCR easyocr_reader = easyocr.Reader(['en'], gpu=False) # Directory for debug images DEBUG_DIR = "debug_images" os.makedirs(DEBUG_DIR, exist_ok=True) def save_debug_image(img, filename_suffix, prefix=""): """Saves an image to the debug directory with a timestamp.""" timestamp = datetime.now().strftime("%Y%m%d_%H%M%S_%f") filename = os.path.join(DEBUG_DIR, f"{prefix}{timestamp}_{filename_suffix}.png") if len(img.shape) == 3: # Color image cv2.imwrite(filename, img) else: # Grayscale image cv2.imwrite(filename, img) logging.info(f"Saved debug image: {filename}") def estimate_brightness(img): """Estimate image brightness to detect illuminated displays.""" gray = cv2.cvtColor(img, cv2.COLOR_BGR2GRAY) return np.mean(gray) def preprocess_image(img): """Preprocess image for better OCR accuracy.""" gray = cv2.cvtColor(img, cv2.COLOR_BGR2GRAY) # Apply Gaussian blur to reduce noise blurred = cv2.GaussianBlur(gray, (5, 5), 0) save_debug_image(blurred, "01_preprocess_blurred") # Enhance contrast using CLAHE clahe = cv2.createCLAHE(clipLimit=2.0, tileGridSize=(8, 8)) enhanced = clahe.apply(blurred) save_debug_image(enhanced, "02_preprocess_clahe") return enhanced def detect_roi(img): """Detect and crop the region of interest (likely the digital display).""" try: save_debug_image(img, "03_original") preprocessed = preprocess_image(img) # Adaptive thresholding with refined parameters thresh = cv2.adaptiveThreshold(preprocessed, 255, cv2.ADAPTIVE_THRESH_GAUSSIAN_C, cv2.THRESH_BINARY_INV, 15, 5) save_debug_image(thresh, "04_roi_adaptive_threshold") # Morphological operations to connect digits kernel = np.ones((5, 5), np.uint8) dilated = cv2.dilate(thresh, kernel, iterations=2) eroded = cv2.erode(dilated, kernel, iterations=1) save_debug_image(eroded, "05_roi_morphological") contours, _ = cv2.findContours(eroded, cv2.RETR_EXTERNAL, cv2.CHAIN_APPROX_SIMPLE) if contours: img_area = img.shape[0] * img.shape[1] valid_contours = [] for c in contours: area = cv2.contourArea(c) if 1000 < area < (img_area * 0.9): x, y, w, h = cv2.boundingRect(c) aspect_ratio = w / h if 1.8 <= aspect_ratio <= 8.0 and w > 100 and h > 50: valid_contours.append(c) if valid_contours: contour = max(valid_contours, key=cv2.contourArea) x, y, w, h = cv2.boundingRect(contour) padding = 80 x, y = max(0, x - padding), max(0, y - padding) w, h = min(w + 2 * padding, img.shape[1] - x), min(h + 2 * padding, img.shape[0] - y) roi_img = img[y:y+h, x:x+w] save_debug_image(roi_img, "06_detected_roi") logging.info(f"Detected ROI with dimensions: ({x}, {y}, {w}, {h})") return roi_img, (x, y, w, h) logging.info("No suitable ROI found, returning original image.") save_debug_image(img, "06_no_roi_original_fallback") return img, None except Exception as e: logging.error(f"ROI detection failed: {str(e)}") save_debug_image(img, "06_roi_detection_error_fallback") return img, None def detect_segments(digit_img): """Detect seven-segment patterns in a digit image.""" h, w = digit_img.shape if h < 20 or w < 15: return None segments = { 'top': (int(w*0.1), int(w*0.9), 0, int(h*0.15)), 'middle': (int(w*0.1), int(w*0.9), int(h*0.45), int(h*0.55)), 'bottom': (int(w*0.1), int(w*0.9), int(h*0.85), h), 'left_top': (0, int(w*0.2), int(h*0.1), int(h*0.5)), 'left_bottom': (0, int(w*0.2), int(h*0.5), int(h*0.9)), 'right_top': (int(w*0.8), w, int(h*0.1), int(h*0.5)), 'right_bottom': (int(w*0.8), w, int(h*0.5), int(h*0.9)) } segment_presence = {} for name, (x1, x2, y1, y2) in segments.items(): x1, y1 = max(0, x1), max(0, y1) x2, y2 = min(w, x2), min(h, y2) region = digit_img[y1:y2, x1:x2] if region.size == 0: segment_presence[name] = False continue pixel_count = np.sum(region == 255) total_pixels = region.size segment_presence[name] = pixel_count / total_pixels > 0.4 digit_patterns = { '0': ('top', 'bottom', 'left_top', 'left_bottom', 'right_top', 'right_bottom'), '1': ('right_top', 'right_bottom'), '2': ('top', 'middle', 'bottom', 'left_bottom', 'right_top'), '3': ('top', 'middle', 'bottom', 'right_top', 'right_bottom'), '4': ('middle', 'left_top', 'right_top', 'right_bottom'), '5': ('top', 'middle', 'bottom', 'left_top', 'right_bottom'), '6': ('top', 'middle', 'bottom', 'left_top', 'left_bottom', 'right_bottom'), '7': ('top', 'right_top', 'right_bottom'), '8': ('top', 'middle', 'bottom', 'left_top', 'left_bottom', 'right_top', 'right_bottom'), '9': ('top', 'middle', 'bottom', 'left_top', 'right_top', 'right_bottom') } best_match = None max_score = -1 for digit, pattern in digit_patterns.items(): matches = sum(1 for segment in pattern if segment_presence.get(segment, False)) non_matches_penalty = sum(1 for segment in segment_presence if segment not in pattern and segment_presence[segment]) score = matches - 0.5 * non_matches_penalty if all(segment_presence.get(s, False) for s in pattern): score += 1.0 if score > max_score: max_score = score best_match = digit logging.debug(f"Segment presence: {segment_presence}, Detected digit: {best_match}") return best_match def custom_seven_segment_ocr(img, roi_bbox): """Perform custom OCR for seven-segment displays.""" try: preprocessed = preprocess_image(img) brightness = estimate_brightness(img) thresh_value = 100 if brightness < 100 else 0 _, thresh = cv2.threshold(preprocessed, thresh_value, 255, cv2.THRESH_BINARY_INV + cv2.THRESH_OTSU) save_debug_image(thresh, "07_roi_thresh_for_digits") # Morphological operations to enhance digit segments kernel = np.ones((3, 3), np.uint8) thresh = cv2.morphologyEx(thresh, cv2.MORPH_CLOSE, kernel, iterations=2) save_debug_image(thresh, "08_morph_closed") results = easyocr_reader.readtext(thresh, detail=1, paragraph=False, contrast_ths=0.3, adjust_contrast=1.0, text_threshold=0.6, mag_ratio=3.0, allowlist='0123456789.', y_ths=0.2) logging.info(f"EasyOCR results: {results}") if not results: logging.info("EasyOCR found no digits.") return None digits_info = [] for (bbox, text, conf) in results: (x1, y1), (x2, y2), (x3, y3), (x4, y4) = bbox h_bbox = max(y1, y2, y3, y4) - min(y1, y2, y3, y4) if len(text) == 1 and (text.isdigit() or text == '.') and h_bbox > 10: x_min, x_max = int(min(x1, x4)), int(max(x2, x3)) y_min, y_max = int(min(y1, y2)), int(max(y3, y4)) digits_info.append((x_min, x_max, y_min, y_max, text, conf)) digits_info.sort(key=lambda x: x[0]) recognized_text = "" for idx, (x_min, x_max, y_min, y_max, easyocr_char, easyocr_conf) in enumerate(digits_info): x_min, y_min = max(0, x_min), max(0, y_min) x_max, y_max = min(thresh.shape[1], x_max), min(thresh.shape[0], y_max) if x_max <= x_min or y_max <= y_min: continue digit_img_crop = thresh[y_min:y_max, x_min:x_max] save_debug_image(digit_img_crop, f"09_digit_crop_{idx}_{easyocr_char}") if easyocr_conf > 0.95 or easyocr_char == '.': recognized_text += easyocr_char else: digit_from_segments = detect_segments(digit_img_crop) recognized_text += digit_from_segments if digit_from_segments else easyocr_char logging.info(f"Before validation, recognized_text: {recognized_text}") text = re.sub(r"[^\d\.]", "", recognized_text) if text.count('.') > 1: text = text.replace('.', '', text.count('.') - 1) if text and re.fullmatch(r"^\d*\.?\d+$", text): if text.startswith('.'): text = "0" + text if text.endswith('.'): text = text.rstrip('.') if text == '.' or text == '': return None return text logging.info(f"Custom OCR text '{recognized_text}' failed validation.") return None except Exception as e: logging.error(f"Custom seven-segment OCR failed: {str(e)}") return None def extract_weight_from_image(pil_img): """Extract weight from a PIL image of a digital scale display.""" try: img = np.array(pil_img) img = cv2.cvtColor(img, cv2.COLOR_RGB2BGR) save_debug_image(img, "00_input_image") brightness = estimate_brightness(img) conf_threshold = 0.7 if brightness > 150 else (0.6 if brightness > 80 else 0.5) roi_img, roi_bbox = detect_roi(img) custom_result = custom_seven_segment_ocr(roi_img, roi_bbox) if custom_result: try: weight = float(custom_result) if 0.1 <= weight <= 300: logging.info(f"Custom OCR result: {custom_result}, Confidence: 95.0%") return custom_result, 95.0 else: logging.warning(f"Custom OCR result {custom_result} outside typical weight range.") except ValueError: logging.warning(f"Custom OCR result '{custom_result}' is not a valid number.") logging.info("Custom OCR failed or invalid, falling back to enhanced EasyOCR.") preprocessed_roi = preprocess_image(roi_img) kernel_sharpening = np.array([[-1, -1, -1], [-1, 9, -1], [-1, -1, -1]]) sharpened_roi = cv2.filter2D(preprocessed_roi, -1, kernel_sharpening) save_debug_image(sharpened_roi, "10_fallback_sharpened") final_roi = cv2.adaptiveThreshold(sharpened_roi, 255, cv2.ADAPTIVE_THRESH_GAUSSIAN_C, cv2.THRESH_BINARY_INV, 25, 8) save_debug_image(final_roi, "11_fallback_adaptive_thresh") results = easyocr_reader.readtext(final_roi, detail=1, paragraph=False, contrast_ths=0.4, adjust_contrast=1.2, text_threshold=0.5, mag_ratio=4.0, allowlist='0123456789.', batch_size=4, y_ths=0.2) best_weight = None best_conf = 0.0 best_score = 0.0 for (bbox, text, conf) in results: text = re.sub(r"[^\d\.]", "", text) if text.count('.') > 1: text = text.replace('.', '', text.count('.') - 1) text = text.strip('.') if re.fullmatch(r"^\d*\.?\d+$", text): try: weight = float(text) range_score = 1.5 if 0.1 <= weight <= 300 else 0.8 digit_count = len(text.replace('.', '')) digit_score = 1.3 if 2 <= digit_count <= 5 else 0.9 score = conf * range_score * digit_score if roi_bbox: (x_roi, y_roi, w_roi, h_roi) = roi_bbox roi_area = w_roi * h_roi x_min, y_min = int(min(b[0] for b in bbox)), int(min(b[1] for b in bbox)) x_max, y_max = int(max(b[0] for b in bbox)), int(max(b[1] for b in bbox)) bbox_area = (x_max - x_min) * (y_max - y_min) if roi_area > 0 and bbox_area / roi_area < 0.05: score *= 0.6 if score > best_score and conf > conf_threshold: best_weight = text best_conf = conf best_score = score logging.info(f"Candidate EasyOCR weight: '{text}', Conf: {conf}, Score: {score}") except ValueError: logging.warning(f"Could not convert '{text}' to float during EasyOCR fallback.") continue if not best_weight: logging.info("No valid weight detected after all attempts.") return "Not detected", 0.0 # Format the weight if "." in best_weight: int_part, dec_part = best_weight.split(".") int_part = int_part.lstrip("0") or "0" dec_part = dec_part.rstrip('0') best_weight = f"{int_part}.{dec_part}" if dec_part else int_part else: best_weight = best_weight.lstrip('0') or "0" try: final_weight = float(best_weight) if final_weight < 0.1 or final_weight > 300: best_conf *= 0.7 except ValueError: pass logging.info(f"Final detected weight: {best_weight}, Confidence: {round(best_conf * 100, 2)}%") return best_weight, round(best_conf * 100, 2) except Exception as e: logging.error(f"Weight extraction failed unexpectedly: {str(e)}") return "Not detected", 0.0