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mainly due to the smaller consumption of purchased NG. In
particular, relative to other refinery groups, diesel-associated NG
consumption is significantly lower in the High API/High HP group.
This can be rationalized by diesel production processes requiring
hydrogen that is mainly derived from catalytic reforming rather
than NG SMR in the High API/High HP group.
3.3. Life-cycle GHG emissions
Fig. 6 and Table S6 show the life-cycle GHG emissions of various
petroleum products for each refinery group, as well as the overall
GHG emissions, which combine the GHG emissions from all refin-
ery products weighted by their energy values. Although fuel com-
bustion accounts for a large portion of the life-cycle GHG emissions
for all products, the emissions from the combustion phase are dif-
ferent for each product due to its carbon content (i.e., grams of car-
bon per MJ in fuel). In general, RFO has higher carbon content
compared to diesel, which has higher carbon content than gasoline.
Despite this, the major difference in life-cycle GHG emissions
among each refinery group is driven mainly by the refining stage
emissions. In general, High API/High HP refineries emit a smaller
amount of GHGs during the refining stage compared to refineries
with low API gravity and low HP yield. Most of the refineries in this
former group are located in the EU. For example, the difference in
the refining GHG emissions between the High API/High HP and the
High API/Low HP groups, mainly driven by HP yields, are 2.4, 2.5, 2.5
and 3.6 g CO2e/MJ for gasoline, diesel, RFO and overall (i.e., aggre-
gate of all) petroleum products, respectively. Moreover, the differ-
ence in the refining GHG emissions between the High API/Low HP
Fig. 5. Energy intensities of gasoline, diesel and residual fuel oil in each group of refineries.
Fig. 4. Product-specific efficiency of gasoline, diesel and residual fuel oil in each group of refineries (diesel does not include kerosene).
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J. Han et al. / Fuel 157 (2015) 292–298
and Low API groups, mainly driven by API gravity, are 1.6, 2.1, 0.5
and 1.2 g CO2e/MJ for gasoline, diesel, RFO and overall petroleum
products, respectively.
API gravity and HP yield appear to impact the direct and indi-
rect refining GHG emissions of each product to different extents.
For gasoline and diesel, API gravity influences direct refining emis-
sions because API gravity directly affects the intensity of internal
refinery processing for a given HP yield. Meanwhile, the influence
of HP yield on indirect refining emissions associated with gasoline
and diesel production is also significant. In this context, refineries
with deep conversion units (such as coker, FCC and HYK) have a
greater demand for purchased heavy products (see Fig. 5). HP yield
also influences the direct emissions of diesel refining through
hydrogen consumption, as discussed above. As shown in Fig. 3,
the total hydrogen consumption decreases significantly with high
HP yield.
Some of the life cycle impacts discussed above are attributed to
differences in region and fuel specifications. For example, because
of the large share of EU diesel in the High API/High HP group, com-
bustion GHG emissions of diesel are about 1.5 g CO2e/MJ lower
than in other groups (because of the lower carbon content of EU
diesel compared to US diesel), while those for gasoline and RFO
are consistent among the three refinery groups. A consequence of
the relatively large share of EU refineries in the High API/High HP
group is the lower GHG emissions in crude recovery for all prod-
ucts. Note that in this study, it is assumed that the crude input into
EU refineries is less GHG-intensive by about 1.8 g CO2e/MJ com-
pared to US refineries. As mentioned earlier, these differences are
primarily due to higher associated methane emissions estimates
for US crude and the contribution of oil sands to crude utilized in
US refineries. The difference in associated methane emissions
estimates results partly from the difference in estimation methods
rather
than
physical
differences,
which
warrants
further
investigation.
4. Discussion and conclusions
This study combined comprehensive LP modeling data, unit-
wide energy analysis and allocation, and a refinery categorization
framework to derive fundamental information of refinery energy
consumption. We analyzed the LP results of selected 43 US and
17 EU refineries with various operational characteristics (e.g., API
gravity, HP, sulfur contents and complexity index), and categorized
them into three groups (Low API, High API/Low HP and High API/
High HP). The results of this study show that refineries that process
heavier crudes and process deep into the barrel to produce lower
yields of heavy products have lower energy efficiencies and higher
GHG emissions compared to refineries that process lighter crudes
and produce higher yields of heavy products. The refining energy
intensities (the inverse of energy efficiencies) of gasoline and diesel
in the Low API group are 22 and 26 kJ/MJ higher compared to the
High API/Low HP group, mainly owning to API gravity. Moreover,
the refining energy intensities of gasoline and diesel in the High
API/Low HP group are 14 and 26 kJ/MJ higher than the High API/
High HP group, mainly owning to HP yields. Consequently, the
GHG emissions of gasoline and diesel in the Low API group are
1.7 and 3.1 g CO2e/MJ higher compared to those in the High API/
Low HP group and the GHG emissions of gasoline and diesel in
the High API/Low HP group are 3.1 and 5.2 g CO2e/MJ higher com-
pared to those in the High API/High HP group. The higher energy
intensity and higher GHG emissions described above are attributed
to the larger energy-intensive process units (e.g., FCC, cokers and
HYK) used in the more complex refineries. These types of refineries
tend to use energy-intensive units, which are significant con-
sumers of utilities (heat and electricity) and hydrogen. Between