text
stringlengths 0
1.75k
|
---|
mainly due to the smaller consumption of purchased NG. In |
particular, relative to other refinery groups, diesel-associated NG |
consumption is significantly lower in the High API/High HP group. |
This can be rationalized by diesel production processes requiring |
hydrogen that is mainly derived from catalytic reforming rather |
than NG SMR in the High API/High HP group. |
3.3. Life-cycle GHG emissions |
Fig. 6 and Table S6 show the life-cycle GHG emissions of various |
petroleum products for each refinery group, as well as the overall |
GHG emissions, which combine the GHG emissions from all refin- |
ery products weighted by their energy values. Although fuel com- |
bustion accounts for a large portion of the life-cycle GHG emissions |
for all products, the emissions from the combustion phase are dif- |
ferent for each product due to its carbon content (i.e., grams of car- |
bon per MJ in fuel). In general, RFO has higher carbon content |
compared to diesel, which has higher carbon content than gasoline. |
Despite this, the major difference in life-cycle GHG emissions |
among each refinery group is driven mainly by the refining stage |
emissions. In general, High API/High HP refineries emit a smaller |
amount of GHGs during the refining stage compared to refineries |
with low API gravity and low HP yield. Most of the refineries in this |
former group are located in the EU. For example, the difference in |
the refining GHG emissions between the High API/High HP and the |
High API/Low HP groups, mainly driven by HP yields, are 2.4, 2.5, 2.5 |
and 3.6 g CO2e/MJ for gasoline, diesel, RFO and overall (i.e., aggre- |
gate of all) petroleum products, respectively. Moreover, the differ- |
ence in the refining GHG emissions between the High API/Low HP |
Fig. 5. Energy intensities of gasoline, diesel and residual fuel oil in each group of refineries. |
Fig. 4. Product-specific efficiency of gasoline, diesel and residual fuel oil in each group of refineries (diesel does not include kerosene). |
296 |
J. Han et al. / Fuel 157 (2015) 292–298 |
and Low API groups, mainly driven by API gravity, are 1.6, 2.1, 0.5 |
and 1.2 g CO2e/MJ for gasoline, diesel, RFO and overall petroleum |
products, respectively. |
API gravity and HP yield appear to impact the direct and indi- |
rect refining GHG emissions of each product to different extents. |
For gasoline and diesel, API gravity influences direct refining emis- |
sions because API gravity directly affects the intensity of internal |
refinery processing for a given HP yield. Meanwhile, the influence |
of HP yield on indirect refining emissions associated with gasoline |
and diesel production is also significant. In this context, refineries |
with deep conversion units (such as coker, FCC and HYK) have a |
greater demand for purchased heavy products (see Fig. 5). HP yield |
also influences the direct emissions of diesel refining through |
hydrogen consumption, as discussed above. As shown in Fig. 3, |
the total hydrogen consumption decreases significantly with high |
HP yield. |
Some of the life cycle impacts discussed above are attributed to |
differences in region and fuel specifications. For example, because |
of the large share of EU diesel in the High API/High HP group, com- |
bustion GHG emissions of diesel are about 1.5 g CO2e/MJ lower |
than in other groups (because of the lower carbon content of EU |
diesel compared to US diesel), while those for gasoline and RFO |
are consistent among the three refinery groups. A consequence of |
the relatively large share of EU refineries in the High API/High HP |
group is the lower GHG emissions in crude recovery for all prod- |
ucts. Note that in this study, it is assumed that the crude input into |
EU refineries is less GHG-intensive by about 1.8 g CO2e/MJ com- |
pared to US refineries. As mentioned earlier, these differences are |
primarily due to higher associated methane emissions estimates |
for US crude and the contribution of oil sands to crude utilized in |
US refineries. The difference in associated methane emissions |
estimates results partly from the difference in estimation methods |
rather |
than |
physical |
differences, |
which |
warrants |
further |
investigation. |
4. Discussion and conclusions |
This study combined comprehensive LP modeling data, unit- |
wide energy analysis and allocation, and a refinery categorization |
framework to derive fundamental information of refinery energy |
consumption. We analyzed the LP results of selected 43 US and |
17 EU refineries with various operational characteristics (e.g., API |
gravity, HP, sulfur contents and complexity index), and categorized |
them into three groups (Low API, High API/Low HP and High API/ |
High HP). The results of this study show that refineries that process |
heavier crudes and process deep into the barrel to produce lower |
yields of heavy products have lower energy efficiencies and higher |
GHG emissions compared to refineries that process lighter crudes |
and produce higher yields of heavy products. The refining energy |
intensities (the inverse of energy efficiencies) of gasoline and diesel |
in the Low API group are 22 and 26 kJ/MJ higher compared to the |
High API/Low HP group, mainly owning to API gravity. Moreover, |
the refining energy intensities of gasoline and diesel in the High |
API/Low HP group are 14 and 26 kJ/MJ higher than the High API/ |
High HP group, mainly owning to HP yields. Consequently, the |
GHG emissions of gasoline and diesel in the Low API group are |
1.7 and 3.1 g CO2e/MJ higher compared to those in the High API/ |
Low HP group and the GHG emissions of gasoline and diesel in |
the High API/Low HP group are 3.1 and 5.2 g CO2e/MJ higher com- |
pared to those in the High API/High HP group. The higher energy |
intensity and higher GHG emissions described above are attributed |
to the larger energy-intensive process units (e.g., FCC, cokers and |
HYK) used in the more complex refineries. These types of refineries |
tend to use energy-intensive units, which are significant con- |
sumers of utilities (heat and electricity) and hydrogen. Between |
Subsets and Splits